Lifting Magnets for Industrial Material Handling

Holloway Houston provides a selection of industrial lifting magnets designed to assist with material handling tasks across different industries. These magnets are suitable for moving ferrous materials such as steel plates, bars, and components in settings like warehouses, fabrication shops, and construction sites.

Our range includes power-free permanent lifting magnets, controllable electromagnetic lifters, energy-efficient electro-permanent magnets, and portable battery-powered units from leading brands like Mag-Mate and Walker Magnetics. As an authorized distributor, we provide expert technical support for all our products.

Industrial Lifting Magnet Types

Our lifting magnets inventory is organized to help you find the exact magnetic lifting solution for your application. Whether you need a simple, unpowered lifter for a fabrication shop or a high-capacity, controlled electromagnet for a shipyard, we have the right tool for application.

  • Permanent Lifting Magnets: Ideal for applications without a power source.
  • Electromagnetic Lifters: Offer controlled activation for precise handling.
  • Electro-Permanent Lifting Magnets: The perfect blend of permanent magnet safety and electromagnetic control.
  • Magnetic Handlers: Designed for manual or semi-automated handling of smaller parts or thin sheets.
  • Lift Magnet Accessories: A full range of lifting points, lugs, and hardware.

Permanent Lifting Magnets (No Power Required)

Permanent lifting magnets operate without the need for any external power source. They utilize powerful internal magnetic fields (often Rare Earth Neodymium or Ceramic) to grip materials securely.

These magnets are highly reliable and useful in environments where power availability is limited, inconsistent, or where a trailing power cord would be a hazard. Operation is simple, typically featuring a locking safety lever to engage and disengage the magnetic field.

Our Permanent Magnet Products Include:

Electromagnetic Lifters (Powered Control)

Electromagnetic lifters require an external power source (AC or DC) to generate a powerful magnetic field. Their primary advantage is controlled magnetization, allowing operators to activate or deactivate the magnetic field on command using a controller.

This feature is important in applications where precise control over the lifting and releasing process is necessary, such as automated production lines or scrap handling operations.

Our Electromagnetic Products Include:

  • Walker Magnetics CER Series: A range of heavy-duty round electromagnetic lifters, with models from 5" (600 lbs) to 20" (10,500 lbs) designed for industrial applications.

Electro-Permanent Lifting Magnets (Hybrid Safety & Efficiency)

Electro-permanent lifting magnets (EPMs) combine the safety of permanent magnets with the control of electromagnets. They use a brief electric pulse only to switch the magnetic field on or off.

Once activated, the magnet holds the load securely like a permanent magnet, with no continuous power required. This fail-safe design means that a power failure will not result in the load being dropped. This design is also highly energy-efficient and generates no heat, preserving the magnet's lifting force.

Our EPM Products Include:

  • Mag-Mate FXE Series: Designed for a variety of applications, including narrow or long-profile items.

Holloway Houston electro-permanent magnets combine permanent magnet safety with electromagnetic control. Power is only needed during MAG/DEMAG cycles, while holding requires no electricity. These magnets provide precise single sheet picking and remote operation. They are ideal for automated production lines, long beam handling, and areas without power access. EPM models maintain a 3:1 safety factor per ASME B30.20 and provide energy savings of up to 95% compared to traditional electromagnets.

Battery-Operated Lifting Magnets

For portability and powered control, battery-operated lifting magnets provide a self-contained solution. These lifters use an onboard rechargeable battery to power the magnet, eliminating the need for a tethered power cord.

This makes them ideal for use on mobile gantry cranes, forklifts, or in large yards where a power supply is not easily accessible. They offer the same "push-button" control as standard electromagnetic lifters but with complete freedom of movement.

Our Battery-Powered Products Include:

  • Walker Magnetics BUX Series: Heavy-duty battery lift electromagnets for flat material, with capacities from 3,000 lbs to 11,000 lbs.
  • Walker Magnetics BUXR Series: Specially designed with a v-groove face for lifting round materials like bars and billets, with capacities from 1,665 lbs to 3,330 lbs.

Magnetic Handlers & Sheet Lifters

Magnetic handlers are designed for manual or semi-automated material handling. They are often used for positioning, aligning, or transferring smaller ferrous components. These tools are invaluable in workshops and assembly lines for improving ergonomics and efficiency when handling parts.

Specialized sheet handlers are designed to lift thin, light-gauge steel sheets one at a time without picking up multiple layers.

Our Magnetic Handler Products Include:

Vertical Lift Adapter (VLA)

Efficient Vertical Plate Handling, Vertical Lift Adapter allows horizontal steel plates to be transferred into vertical orientation for storage and transport. Combined with PowerLift magnets, the VLA allows single operator handling of plates up to 4 feet wide. Designed-in forklift brackets enable horizontal movement without additional equipment. Fully mechanical operation eliminates the need for electricity. Ideal for steel warehouses and fabrication facilities.

Brands We Carry

Holloway Houston supplies high-performance lifting magnets from leading brands Industrial Magnetics, Inc. (MAG-MATE®) and Walker Magnetics. These brands are known for their precision-design lifting magnets that simplify steel handling, reduce manual labor, and improve workplace efficiency across fabrication, manufacturing, and steel service applications.

Industrial Magnetics – MAG-MATE® Lifting Magnets

The MAG-MATE® line by Industrial Magnetics features permanent and rare-earth lifting magnets designed for plate, sheet, and round steel handling. These magnets are compact yet powerful, allowing easy load attachment and release without the need for external power. Each unit features an ON/OFF safety control that helps prevent accidental load release during lifting or transport.

MAG-MATE® lifting magnets are commonly used in fabrication shops, warehouses, and production floors where steel plates, dies, or parts need frequent movement. With simple operation and consistent lifting strength, they are a dependable option for steel processing and storage environments.

Key Highlights

  • Permanent rare-earth and ceramic magnet designs
  • Compact profile for tight-space lifting
  • ON/OFF safety handle with lock mechanism
  • No power source required
  • Handles flat and round steel materials

Capacity Chart – MAG-MATE® Permanent Lifting Magnets

Model 1/4" Steel 1/2" Steel 1" Steel 2" Steel Max Length
PNL0250 62 lbs 125 lbs 250 lbs 250 lbs 6 ft
PNL0500 125 lbs 250 lbs 500 lbs 500 lbs 8 ft
PNL1000 250 lbs 500 lbs 1000 lbs 1000 lbs 8 ft
PNL1600 400 lbs 800 lbs 1600 lbs 1600 lbs 10 ft

Applications: Fabrication shops, welding bays, plate handling, and warehouse lifting.

Related Products: Chain Slings, Wire Rope Slings, Shackles, Hooks

Walker Magnetics – Heavy Industrial Magnets

Walker Magnetics has been a pioneer in lifting technology for decades, offering heavy-duty permanent, electromagnetic, and battery-powered magnets for demanding lifting operations. These magnets are designed for moving thick, heavy, and large steel components commonly found in shipyards, steel mills, forging plants, and recycling yards.

Each magnet in the Walker line delivers stable holding power with minimal maintenance. Whether operated manually, through electric controls, or powered by rechargeable batteries, Walker magnets are designed for efficient lifting in high-capacity environments.

Key Highlights

  • Permanent, electromagnetic, and battery-powered options
  • Suitable for flat plates, rounds, beams, and scrap
  • Integrated control systems for electric models
  • Heavy-duty lifting eye and housing construction
  • Designed for continuous industrial operation

Capacity Chart – Walker Magnetics Lifting Magnets

Model Magnet Type Capacity (Flat Steel) Capacity (Round Steel) Power Source Typical Use
BUX-3 Battery-Powered 3,000 lbs 1,665 lbs Battery Mobile plate and beam handling
BUX-11 Battery-Powered 11,000 lbs 3,330 lbs Battery Yard and mill operations
CER05 Electromagnetic 600 lbs — Electric Flat plate lifting and sheet movement
CER-10 Electromagnetic 10,000 lbs — Electric Heavy plate and slab handling

Applications: Shipyards, mills, forging operations, scrap handling, and die lifting.

Related Products: Overhead Cranes, Spreader Beams, Rigging Hardware, Hooks

How to Select the Right Lifting Magnet

Selecting the correct lifting magnet is important for safety and efficiency. Using the wrong magnet can result in reduced lift capacity or a failed lift. Always consider the following factors:

  • Material Type and Thickness

    The magnet's rated capacity is based on lifting clean, flat, low-carbon steel (like ASTM A36). Alloy steels, cast iron, and other materials have reduced magnetic permeability and will lower the magnet's capacity. Material thickness is also important; thin materials (under 1/2") may not be thick enough to absorb the full magnetic field, reducing the WLL.

  • Weight Capacity (WLL)

    Select a magnet with a Working Load Limit (WLL) that is appropriate for your maximum intended load. Never exceed the rated capacity. Remember that the WLL is often de-rated for round materials or non-ideal surfaces.

  • Surface Condition and Air Gaps

    The rated capacity assumes perfect, flat, clean surface-to-surface contact. Any "air gap" between the magnet and the load will dramatically reduce lifting power. Air gaps can be caused by:

    • Rust, scale, or paint
    • A rough or uneven material surface
    • Dirt, debris, or paper
    • Non-flat or warped plates
  • Operating Environment

    Consider environmental factors. Standard lifting magnets have a maximum operating temperature (e.g., 180°F). Using them on hotter materials can permanently damage the magnet and cause it to fail.

  • Power Availability

    Your worksite dictates the magnet type. Do you have an available power source on your crane? An electromagnetic lifter may be suitable. Are you in a remote yard or using a forklift? A permanent or battery-operated magnet is the correct choice.

Lifting Magnet Safety, Inspection & Troubleshooting

Make sure the operational safety and compliance is vital in all material handling operations. Regular inspection and maintenance of lifting magnets are important for safe, reliable performance and to validate full compliance with ASME B30.20 standards. Our magnets are designed to meet these stringent requirements, including OSHA 1910.184, when properly selected, inspected, and operated.

ASME B30.20 Inspection Requirements for Industrial Lifting Magnets

All lifting magnets must undergo regular inspections as outlined by ASME standards.

Initial Inspection (Before First Use) Before any lifting magnet is placed into service, an initial inspection must be performed. This important first step verifies that the equipment meets all safety specifications and includes:

  • Verifying all identification markings are present as required by ASME.
  • Checking for documented proof testing, which certifies the magnet to 125% of its rated capacity of working load limit (WLL).
  • Confirming the 3:1 safety factor certification.
  • Testing the ON/OFF mechanism to ensure correct and secure operation.

Frequent Inspection Schedule Regular inspections must be performed by a qualified individual. The frequency of these inspections is determined by the magnet's service class:

  • Normal Service: Monthly
  • Heavy Service: Weekly
  • Severe Service: Daily

Key Inspection Points During each inspection, the following points must be thoroughly examined:

  • Magnetic Face: Check for any cracks, excessive wear, or contamination that could compromise contact.
  • Handle/Mechanism: Handle lock mechanism functions correctly and engages fully.
  • Housing: Inspect the magnet body for any signs of damage, cracks, or distortion.
  • Lifting Lug/Shackle: Examine the lifting point for wear, elongation, or other damage.
  • Labels: Verify that all warning labels are present and fully legible.

Common Lifting Magnet Issues & Solutions

Even with proper maintenance, operators may encounter issues. Understanding the common causes and solutions is key to maintaining safety and productivity.

Reduced Lifting Capacity

  • Cause: The presence of "air gaps" created by rust, paint, or other contamination on the load surface.
  • Solution: Thoroughly clean the magnet's contact surface. It is also critical to verify that the material's thickness meets the minimum requirements for the magnet's rated capacity.

Multiple Sheet Pickup

  • Cause: The magnetic field "bleeds through" thin materials, causing the magnet to unintentionally lift multiple sheets at once.
  • Solution: Use a specific thin-sheet-handling magnet model. For advanced applications, an Electro-Permanent Magnet (EPM) with adjustable force can be set for single sheet picking.

Load Won't Release

  • Cause: Residual magnetism remains in the material after the magnet has been switched off.
  • Solution: Ensure the ON/OFF lever is moved to the complete OFF cycle. Also, check for a proper magnet-to-load ratio, as this can sometimes occur if the magnet is not correctly matched to the load.

Technical Specifications

Lifting Capacity by Material Type

Magnet performance changes depending on the type of material being lifted. Some metals, like low carbon steel, allow full lifting strength, while others, such as cast iron or stainless steel, reduce the magnet’s holding power. The table below shows the approximate lifting capacity for different materials.

Material % of Rated Capacity Notes
Low Carbon Steel 100% ASTM A36, optimal performance
Cast Iron 45–50% Reduced due to carbon content
Alloy Steel 80–90% Varies by alloy composition
Stainless Steel 300 Series 0% Non-magnetic, cannot lift
Stainless Steel 400 Series 50–80% Magnetic grades only

Magnet Type Comparison

Each magnet type works differently based on how it’s powered and controlled. Permanent magnets need no electricity, while electromagnets use continuous power. Electro-permanent and battery-powered models provide more control and flexibility. The table below shows the main differences between them.

Specification Permanent Magnets Electromagnets Electro-Permanent (EPM) Battery-Powered
Power Source None (Manual Lever) Requires Constant AC/DC Brief Electric Pulse (to switch) Onboard Battery
Fail-Safe Yes (Always on) No (Requires battery backup) Yes (Holds load without power) No (Requires charged battery)
Control Manual On/Off Full Push-Button Control Full Push-Button Control Full Push-Button Control
Portability High (No Cords) Low (Tethered to power) Medium (Tethered to controller) High (No Cords)
Common Models Mag-Mate AL, BL, CL Walker CER Mag-Mate FXE Walker BUX, BUXR

Houston Inventory & Service

Local Stock & Same-Day Delivery

Holloway Houston maintains full lifting magnet inventory for immediate pickup and emergency rentals. Serving the Port of Houston industrial corridor, Pasadena petrochemical complex, Greenspoint/Beltway 8 manufacturing, and Energy Corridor fabrication shops. Local support provides fast response and technical assistance.

Frequently Asked Questions About Lifting Magnets

Question 1

Q: What is the safety factor for Industrial Magnetics lifting magnets?
A: All our lifting magnets maintain a 3:1 safety factor per ASME B30.20. This means the breakaway force is three times the stated Working Load Limit (WLL), providing substantial safety margin.

Question 2

Q: Do lifting magnets require electrical power?
A: No. Permanent lifting magnets use rare earth or ceramic magnetic material to generate holding force without electricity. A mechanical ON/OFF lever controls the magnetic field.

Question 3

Q: What thickness steel can lifting magnets handle?
A: Lifting capacity varies by material thickness. Thin sheets under 1/4" have reduced capacity, while steel 2" and thicker achieves full rated capacity. Consult capacity charts for specific models.

Question 4

Q: Are lifting magnets OSHA compliant?
A: Yes. When properly selected, inspected, and operated as per manufacturer guidelines, our ASME B30.20 certified magnets meet OSHA 1910.184 requirements for below-the-hook lifting devices.

Question 5

Q: Can lifting magnets pick up hot steel?
A: Our magnets operate safely up to 180°F (82°C). For higher temperature applications, specialized high-temperature models are available.

Question 6

Q: What's the difference between permanent and electro-permanent lifting magnets?
A: Permanent magnets use a manual ON/OFF lever and require no power. Electro-permanent magnets (EPM) use electricity only during MAG/DEMAG cycles but hold loads without power, offering 95% energy savings versus electromagnets while maintaining fail-safe operation.

Question 7

Q: Can I lift thin sheets without picking up multiple layers?
A: Yes. Thin sheet models feature adjustable lifting force and magnetic bleed-through prevention. For automated systems, EPM models offer precise "pick-up" cycles for single sheet selection from stacks.

Question 8

Q: Do you offer vertical plate lifting solutions?
A: Yes. Our Vertical Lift Adapters (VLA) work with PowerLift magnets to transfer plates between horizontal and vertical positions, ideal for loading vertical storage racks and maximizing warehouse space.